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CHAPTER
III SOFT CHEESE MANUFACTURE THERE is no doubt that the manufacture of soft cheese is the most profitable branch of dairy farming in France. We have for many years paid much attention to this subject, in the hope that the system might be established in this country; but, chiefly, perhaps, from want of knowledge of the system of manufacture, and to some extent from want of enterprise, our dairy farmers still allow the French to supply our markets, hesitating to take up a class of work which careful investigation would show them to be extremely profitable. The following remarks are not based upon theory; they are the result of a considerable amount of labour devoted to the study of the processes of manufacture of the leading varieties of soft cheese made in France. We were led to investigate the subject from the fact that no information was obtainable, and in spite of considerable help from personal friends in France we found great difficulty in arriving at really correct methods, while success was only achieved by continual experiment and practice. BRIE.
In an article in the Journal of the Royal Agricultural
Society, speaking of
the Brie cheese, I pointed out that in five parishes in the Brie
district alone
six million cheeses were made annually. Assuming that each cheese
weighed, upon
the average, 4 lbs., this quantity represented the yield of 25,500
cows,
assuming each cow to produce 450 gallons of milk per annum. Reference
to the
agricultural returns will show that in a large number of our English
counties
the cows kept do not reach this number. It has been urged that if every
dairy
farmer took up the manufacture of a particular kind of soft cheese the
market
would rapidly be overdone; but it is beside the mark to suggest what
never has
taken place and never will take place in connection with any industry,
especially in this country, where farmers are proverbially careful in
the
extreme. The prices
realized for Brie in Paris are often considerable, sometimes reaching a
shilling a pound. The Parisians
are large cheese-eaters, consuming about 12 lbs. per head of the
population per
annum; and the money annually spent in the wholesale markets of Paris
in this
one variety of cheese alone is estimated at about four million francs. The Brie is a large, round, flat
cheese, varying from three-quarters of an inch to an inch in thickness,
and
from 8 to 12 inches in diameter; but in a market like that of London,
where the
consumption is not large, chiefly, perhaps, because of the difficulty
of placing
the cheese before the public in prime condition, it is seldom offered
in more
than one size. In my own practice (for experimental work was followed
by
systematic manufacture) 10 lbs. of rich milk or 12 1/2 lbs. of ordinary
milk
were required to make a cheese which sold at 1s. 6d. The milk must not
be skimmed, as the creamy character of the cheese is by this process
very much
diminished, as well as the mildness of its flavour. The plant
required in the manufacture of soft cheese is neither considerable nor
expensive. The draining-table should be made with a slight fall to the
front,
on the edge of which should be a narrow channel to carry off the whey;
wooden
tables are usually covered with metal, but slate or brick-built stands
faced
with cement are still better. In either case the whey is enabled to run
by
gravitation into the channel, and is carried by the same force into a
receptacle made for the purpose. The floor of the dairy should be of
smooth
hard cement laid on concrete, and the walls either of glazed bricks or
smooth-faced Parian cement kept washed with lime. The utensils
necessary are
round wooden tubs with lids, stools on which to stand them preferably
with rollers on the legs a large metal skimmer without
perforations, a
thermometer, a rennet measure, moulds made of tinned iron the exact
diameter of
the cheese to be made, boards made of seasoned wood so that they will
not
shrink, and sufficiently large to place the cheeses upon, mats made
either of
rush or fine rye-straw and large enough to cover the moulds, a
salt-dredger,
and some round osier plaques or plates, called by the French clayettes. The plate is intended for the
cheese to rest upon instead of a plain board, so that air may penetrate
beneath
it. The mould is in two pieces, the bottom having a rim into which the
upper
portion fits. The object of
these two pieces is that the cheese may be conveniently turned, as we
shall
presently see. In the
process of manufacture, the milk is strained into a ten-gallon tub,
wood being
used to prevent loss of heat, and the rennet added at a temperature of.
from
82° to 86° F. A little practice will show the manufacturer which
temperature
suits his milk best, and which to adopt at different seasons of the
year. The
curd should be fit to remove into the moulds in four hours, the
apartment in
which the work is performed being kept at from 60° to 62° F. Great care
must be
exercised to set exactly the quantity of milk required for the manufacture
of a given number of cheeses, and, as far as possible, each mould
should be
filled equally. Before moulding, the boards must be placed upon the
draining-table, a dry, clean mat being laid on each, with the moulds on
the
top. The curd, which must be elastic, not sticking to the finger or the
thermometer when inserted, is removed in large thin slices into the
moulds. If the slices are thick the whey
escapes with greater difficulty. When the moulds are filled the curd is
left to
drain, and in three to four hours, perhaps more in colder weather, the
whey
will have escaped and the curd have sunk into the lower portion of the
mould. In this case the upper portion is
removed, a mat is placed over the lower portion, followed by a board,
the whole
is rapidly inverted, the bottom mat and board removed, and subsequently
cleansed,
when the bottom of the cheese will be seen to be marked by the straws. On the following morning the same
operation will take place again, so that the cheese will be marked on
each
side; but with this turning the new mat is placed so that the marks
will be
crossed, causing a number of little points to appear on the surface of
the
cheese, instead of lines. These
points will subsequently be covered with mould. In
a few hours the last turning takes place, and again in
from four to six hours the curd will be sufficiently firm to stand
alone; the
mould will then be removed and the cheese fit to salt, this being done
with
extremely fine salt distributed by a dredger. Unless every portion of
the crust
receives salt the mould will not appear. Salting on the second side
occurs some
hours after the first salting: the cheese is then removed on its mat to
a
clayette and taken to the drying-room. Here it stays for a few days,
being
systematically turned until it is covered with white mould.
In some cases it may stay in this
apartment: in others a third room will be essential for the development
of the
blue mould, which gradually appears until the whole of the cheese is
covered,
so that at the end of from three to four weeks it is salable. In
France,
however, consumers of Brie prefer it in an advanced state of ripeness,
and the.
blue cheese is therefore taken to an underground cave until it becomes
so
creamy that upon the breaking of the crust it runs, and in this
condition it
realizes a higher price. I venture to think, however, that the English
taste
would prefer the blue cheese, which is milder and more substantial. No
Brie is
thoroughly ripe until the white and somewhat solid curd has become
yellowish
and creamy throughout. Ripening proceeds from the outside, and on
cutting any
soft cheese of this character while this process is going on, it will
be seen,
if the ripening is not complete, that while beneath the crust the
cheese is
creamy, in the centre it is still solid and to some extent insoluble.
It has
been pointed out by Duclaux, a French chemist of considerable eminence
who has
studied this question perhaps more than any other investigator,
that
the moulds which grow upon Brie and similar cheeses practically remove
the acid
present through the medium of what we may crudely term their roots, or
mycelium, and that until this acid is removed the bacteria which are
responsible for the ripening process are unable to complete their work.
CAMEMBERT.
Several years ago, I had the opportunity of inspecting a number
of the
most important Camembert dairies in the north of France, having already
a close
acquaintance with the system of manufacture. In one of these dairies
that
of M. Roussel 1800 cheeses were made daily from 800 gallons
of milk,
the produce of 400 cows. I
estimated at the time that if M. Roussel produced Camembert during only
five
months of the year he would turn out 107 tons of cheese, which at that
time was
realizing a somewhat extravagant price. It is therefore not surprising
that the
Camembert makers were able to save money and to buy the farms they
occupied. From investigations made in the
county of Calvados, in which Camembert is chiefly made, I learned that
there
were large numbers of farmers who each made from 10,000 to 160,000
cheeses per
annum. There were 50 farmers manufacturing more than 25,000 per annum,
and
large numbers making smaller quantities.
From the station of Lisieux 655,000 kilogrammes were
dispatched; and
from the village station of Mesnilmauger 12,500 cases containing 62,000
dozen.
In some other counties the manufacture was also considerable, but now
it is
possible that it is doubled. Certain
it is that Camembert is much more largely consumed, and that the bulk
of the
cheese which arrives in this country is produced from milk which has
been
partially deprived of its cream. Camembert was invented during the
Revolution
of 1791 by the ancestress of M. Cyrille Paynel, a large maker in
Calvados,
recently dead, whose acquaintance I made on my first visit to the
district. It
is well known in every part of England, and would be certain to sell in
much
larger numbers than at present if its production were taken up as an
industry.
A gallon of rich milk produces about 2 1/4 cheeses, so that a cow
yielding 600
gallons would make 1350 cheeses, which, at 4 1/2d. each
which I believe to be the wholesale price of
average cheese would realize £25 6s.
6d. without the whey. The manufacture
of Camembert, in a word, enables the producer to realize from 10d. to 1s. per gallon for his milk
during the summer season, when Cheddar
realizes only 5d. to 6d. a gallon
(slightly more or less
according to its quality), and butter about 4d. The following is a description of the system adopted in the manufacture of the cheeses made in my own dairy, which gained the £10 prize at the Royal Agricultural Show at Newcastle, and the silver medal at the London Dairy Show. Seventy-five pounds of milk was set in the morning, and a similar quantity in the evening, at a temperature of 80° F. The quantity of rennet added to each lot was 2 1/2 cubic centimetres. The curd was fit for removal into the moulds in 8 1/2 hours. The moulds are small, deep cylinders, the inside diameter being equal to the diameter of the cheese. They are perforated, and are placed close together on an inclined draining-table upon large mats. A hundred and fifty pounds of the milk used, which, by the bye, was of high quality, produced three dozen cheeses; the 36 moulds were, therefore, nearly filled with the curd of the morning. In the afternoon the curd had sunk more than half-way down the moulds, which were again filled to the brim with the curd of the evening. On the following day, the curd having become partially firm by drainage, each mould was inverted on fresh mats. This is a somewhat delicate operation, and skill is only acquired by practice. Turning continues until the cheeses are firm enough for the moulds to be removed. They were then salted alternately on each side and placed in batches upon clean mats, which were laid upon boards made for the purpose, and left upon shelves which were fixed above the draining-table. Here they were regularly turned until the white mould commenced to grow, when they were taken to the sιchoir or drying-room. In this apartment they remained until the blue mould commenced to grow, when they were removed to a cave, which was excavated in the chalk. Here great attention had to be paid to ventilation, and to the hygrometric condition of the atmosphere, and until this was perfected it was impossible to obtain first-class cheese; but once the condition was acquired there was no further difficulty. With the continued growth of the mould, ripening is pursued; insoluble curd becomes soluble, the flavour is acquired, and the cheese becomes fit for market. In some cases it may be necessary to heat the milk up to 86°, while some makers in France do not remove the curd until four hours, and others remove it in two. Small quantities of milk are always renneted in preference to large quantities. Great care must be taken in preventing a damp atmosphere either in the drying or ripening rooms. During fine weather both rooms are well ventilated, cross draughts being arranged in the former apartment, but during wet weather draughts are excluded and the room is kept as dry as possible. With excessive humidity the white mould changes to black, a variety known as the Aspergillus niger, while the blue mould, which is responsible for so much work in the process of ripening, is the common Penicillium glaucum the shape of the tiny filaments known as hyphae, which are responsible for the propagation of the spores of the mould, resembling a painter's brush, hence the Latin word Penicillium. It is curious that these tiny fungoid plants should have so important an influence in the ripening of cheese. The blue mould is unquestionably the dominant fungus in the atmosphere of the dairy; it will not only grow luxuriantly at the temperature at which soft cheese ripens, but at a still lower temperature when it is provided with a suitable soil or feeding material. It has been assumed by some writers that it is essential to cultivate the moulds common to cheese; but this is not the case. It is common to every household, and its spores or seeds are so easily dispersed by the movement of the atmosphere that wherever such a material as cheese is placed it is certain to be attacked. The maker of soft cheese should, therefore, observe the recognized rules of cleanliness which apply to all dairies: lime, boiling-water, and the scrubbing-brush being used with absolute freedom, and without any fear of eradicating the fungus, the aid of which is so essential to success. |